Gastropod: Savour Flavour

Why does grape candy taste so fake? What on earth is blue raspberry, anyway? And what is the difference between natural and artificial, at least when it comes to flavour?

Join us as we taste the rainbow on this episode of Gastropod, from artificial flavouring’s public debut at the 1851 Crystal Palace exhibition, to the vanilla-burping yeasts of the future. We’ll experiment with Skittles, discover how invented flavours first appeared in our daily diets, and visit a synthetic biology lab, all in our quest to understand what artificial flavour is, was, and might be. Along the way, we’ll learn what exactly goes into designing the perfect pineapple from one of America’s top flavourists, investigate beaver butts, and discover the taste of an extinct banana. Listen now!

Throughout human history, if you wanted to make a dish taste like strawberry, you had no choice but to add a strawberry. But in the 19th century, scientists began to understand how to synthesise flavour chemicals, whether from plants or from byproducts of coal processing, to evoke familiar flavours. While the technology to evaluate the flavour molecules of a particular food have become increasingly sophisticated in the past century, the basic concept of synthetic flavour has remained unchanged. Until now. In this episode of Gastropod, molecular biologists explain how they’re designing yeasts to ferment the tastes of the future.

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IMAGE: The Great Exhibition of 1851 was housed in Joseph Paxton’s extraordinary Crystal Palaces, and contained “the wonders of industry and manufacturing from around the modern world,” including folding pianos for yachtsmen, a couple of velocipedes (the early version of a bicycle), and, of course, some lozenges flavored with artificial fruit ethers.

Natural vs. Artificial

Let’s start with a graham cracker. Just like Sylvester Graham back in 1829, if you’re baking at home, you’d probably use coarse-ground whole-wheat flour, wheat bran, and wheat germ. These, along with some honey for sweetness, would give your graham crackers their distinctive toasty, malty, and slightly nutty flavor.

If you’re making them by the billion, however, at a Nabisco or Keebler factory, the ingredients list looks a little different. That extra wheat germ and bran contain natural oils with a tendency to go rancid—but, when you cut them out to gain shelf-life, you lose the flavour.

Fortunately, there’s an easy solution: you can add all that flavour back with just a touch of a light yellow, crystalline powder called 2-acetylpyrazine. This is an aromatic, carbon-based chemical, known by flavourists as the “graham-cracker” flavor. It occurs naturally in nuts and toasted grains; as the vital ingredient giving factory-made graham crackers their signature flavour, it can either be extracted from a plant or synthesised using petrochemical derivatives.

The major difference is that 2-acetylpyrazine produced by performing chemical reactions on plant matter costs about $25 per lb—compared to the $5 or $6 per lb it costs to produce the kind whose raw ingredients come in a drum.

However, using the cheap version comes with another, increasingly significant cost: it means you have to include the words “artificial flavour” on your graham cracker ingredients list. Under FDA rules, if the raw material to make your flavour chemical comes from a plant, animal, or edible yeast, it’s “natural,” for the purposes of labelling. If it comes from anything else, it’s artificial. And consumers increasingly don’t want to buy things that are “artificial.”

In fact, Michelle Hagen, a senior flavourist at Givaudan, the world’s largest fragrance and flavour company, told Gastropod that, despite the cost savings, she hasn’t used a single artificial chemical in her flavourings for the past four years—because the companies she mostly works with know that customers are turned off when they see that word on a label.

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Enter the (Genetically Engineered) Yeast

Until recently, the natural flavours that Hagen uses would, for the most part, have been extracted from a plant; a handful of rarer ingredients, more often used in perfumery, would have come from animal sources. Today, advances in genetic engineering, combined with the growing consumer demand for natural flavours, are creating an intriguing new option for the world’s flavourists. In the past, the mention of “edible yeast” in the FDA definition of natural flavours typically referred to savoury yeast extracts; now, designer yeasts are beginning to pump out vanilla, saffron, and even grapefruit flavours.

For this episode, Gastropod visited Ginkgo BioWorks, one of a new wave of companies redesigning yeasts to produce fragrance and flavour chemicals. As Christina Agapakis, a scientist, writer, and artist who recently joined Ginkgo’s staff, explained, the biology behind genetically modifying microbes to produce other, useful chemicals is not new. More than three decades ago, in 1978, biotech companies successfully inserted genes into bacteria to produce human insulin, meaning that diabetics need no longer depend on a close-enough version extracted from pig pancreases. In 1990, the FDA approved rennet made by inserting cow genes into E. coli bacteria; today, more than 90 percent of all cheese in the U.S. and U.K. is made using this bio-engineered product, rather than natural rennet found in the stomach linings of calves.

What is new, Agapakis told Gastropod, is “the ability to create flavors.” Rather than inserting the single gene that codes for the insulin protein, she explained, “to make a flavour, you might need five or ten different enzymes that are creating a whole pathway and are really shifting the metabolism of the yeast.” Fitting all those genes together so that what works in a plant to produce flavour also works in a yeast cell is challenging. Ginkgo has been developing its first yeast-fermented ingredient—a rose oil for the fragrance industry—for a couple of years now.

In fact, as organism designer Patrick Boyle explained, the main reason that the Ginkgo “foundry” is filled with liquid-handling robots and high-tech machines is to help him and his colleagues rapidly run through all the tweaked yeasts that don’t work. “Failure is usually not very dramatic,” he told Gastropod. “It’s just that we end up with a yeast that looks a lot like the yeast we started with.”

Still, a Swiss company called Evolva has recently brought the first of these “cultured flavours” to market: vanillin, the main ingredient in the world’s most popular flavour. Ginkgo’s rose oil smells pretty sweet, and the Boston-based company has half a dozen more flavour ingredients in the pipeline. And scientists in Austria just announced that they have successfully tweaked yeast to produce the key flavour chemical in grapefruit.

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IMAGE: Photo courtesy Ginkgo BioWorks.

The Future of Flavor

Redesigning yeast to create flavour molecules offers some potential benefits. For starters, fermentation requires none of the harsh chemicals that are often used to extract essential oils from plants or react with petrochemical precursors. Engineered yeast also offers the possibility of democratising rare, expensive flavours, like saffron, and, Patrick Boyle points out, it can “relieve some of the supply issues that come from using really rare plants.”

But the main attraction of this new technology for food companies is that the resulting flavours can legally be labelled as “natural”—they are produced by a yeast, after all. What’s more, because there is no yeast left in the final product, cultured flavours actually don’t contain genetically modified organisms.

Still, companies are nervous—Michelle Hagen at Givaudan told Gastropod that she hadn’t worked with any of these cultured flavours yet, and both Nestlé and General Mills responded to pressure from Friends of the Earth by pledging not to use cultured vanillin. In a press release, Friends of the Earth argued that using yeast to produce vanillin would threaten the livelihood of vanilla bean farmers in Madagascar, as well as the continued existence of the rainforest in which the vanilla orchid grows. But, as Patrick Boyle pointed out, the world demand for vanillin far outstrips the quantity of vanilla beans grown each year, and the synthetic and real vanilla industries have already managed to co-exist for more than a century.

Debates over natural vs. artificial aside, perhaps the most interesting aspect of these designer yeasts is the potential they offer for creating entirely new flavour experiences. For Christina Agapakis, the opportunity to learn more about the genes and pathways that plants use to express flavour will, she hopes, lead to productive collaborations with fruit and vegetable breeders—and increased deliciousness in the field as well as in the lab.

Meanwhile, while the Jurassic Park-style idea of recreating extinct species from some DNA trapped in amber is still a fantasy, Agapakis speculated that it might be possible to work with evolutionary biologists to reconstruct the genetics of lost plants from their living relatives. One day, designer yeast could allow us to get close to the flavour of extinct or endangered species, or even pre-domestication grasses and animals.

To end where we began: forget whether your graham cracker uses natural or artificial flavours. Instead, imagine a series of crackers whose flavours progress through wheat’s evolutionary history. Then listen to this episode of Gastropod to understand how the flavour industry got started, and what its evolution can tell us about our relationship with food.

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